Winding wire SHTherm^® 210 Glide

Enamelled round cu.wire, thermo-resistant and self lubricating
Insulated with theic-mod. polyesterimide
plus polyamid-imide
Class 200

"SHTherm^® 210 GLIDE" is a highly thermo-resistant enamelled copper wire of heat performance class N with a wide range of good and very good quality features. As it is a triple-coat wire its insulation film consists of 3 different coatings on top of one another. These ensure: a very good permanent thermal and overload resistance, excellent resistance to chemical attacks e.g. by alkalines, washing and cleaning agents, impregnating varnishes and resins, sealing compounds, thinners, solvents and refrigerants as well as their vapours, an excellent mechanical abrasion resistance.

The third layer is functionalized regarding best gliding properties and gives excellent windability, high filling factors, high process speeds and reduced dust during winding operation. The very good surface properties lead to reduced stress on the wire during processing.
In combination with aluminium wires this property gives additional benefits. Compatibility with common resins have to be proofed individually. Reduced mechanical force during winding. The reduced coefficient of friction prevents damage to the wire during winding and thus maintains the insulation properties of the wire.

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Application

E-Mobility, control gears, electric motors, electrical tools, magnetic coils, pump drives, refrigerators, transformers, generators

Standards

IEC / DIN EN 60317-13
NEMA MW 35-C / 73-C
UL approved

Delivery forms

Grade 1: 0.150 - 2.500 mm
Grade 2: 0.200 - 2.500 mm
(> 2.500 mm on request)

Index	(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Temperature index (TI)	The temperature index is a dimensionless value and represents the long term thermal resistance or the admissible ageing temperature of the enamelled magnet wire in °C for an extrapolated life span of 20,000 h. The temperature index does not necessarily correspond to the thermal class.

Thermal class	Enamelled magnet wire according to IEC 60317-.. or DIN EN 60317-... are to be rated as Class X, if (a) their long term thermal performance demonstrably proves an extrapolated life span of 20,000 h at an ageing temperature of min. X °C (tests preferably to be made on enamelled magnet wires with a nominal diameter of 1.00 mm Grade 2) and (b) the heat shock resistance complies with temperatures of 25 or 20°C above the rated thermal class.

Technical data

Typical properties of enamelled round copper wire 0.500 mm, with insulation film grade 1

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Mechanical

Property

Unit of measure

Set value

Actual value

Outer diameter with varnish

min. 0.524 - max. 0.544

as set value

Bare wire diameter

0.495-0.505

as set value

Elongation and adhesion

mandrel diameter: 0.500 mm

1 x d /10 % pre-elongation

Scrape resistance

≥ 3.950

≥ 7.500

Pencil hardness of varnish

4H - 5H

Elongation at break

≥ 28

≥ 38

Coefficient of friction

≤ 0.110

Bare wire diameter

0.495-0.505

as set value

Elongation and adhesion

mandrel diameter: 0.500 mm

1 x d /10 % pre-elongation

Elongation at break

≥ 28

≥ 38

Outer diameter with varnish

min. 0.524 - max. 0.544

as set value

Scrape resistance

≥ 3.950

≥ 7.500

Pencil hardness of varnish

4H - 5H

Coefficient of friction

≤ 0.110

Index	(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Temperature index (TI)	The temperature index is a dimensionless value and represents the long term thermal resistance or the admissible ageing temperature of the enamelled magnet wire in °C for an extrapolated life span of 20,000 h. The temperature index does not necessarily correspond to the thermal class.

Thermal class	Enamelled magnet wire according to IEC 60317-.. or DIN EN 60317-... are to be rated as Class X, if (a) their long term thermal performance demonstrably proves an extrapolated life span of 20,000 h at an ageing temperature of min. X °C (tests preferably to be made on enamelled magnet wires with a nominal diameter of 1.00 mm Grade 2) and (b) the heat shock resistance complies with temperatures of 25 or 20°C above the rated thermal class.

Thermal

Property

Unit of measure

Set value

Actual value

Temperature index TI

200

210

Cut through temperature (pre-heated block)

°C

320

≥ 360

Solderability

Heat shock at 220 °C (no cracks in varnish coat after winding)

mandrel diameter: 1.120 mm

1 x d /10 % pre-elongation

Dielectric loss factor (bending point)

(°C) (tan δ)

≥ 185

Temperature index TI

200

210

Cut through temperature (pre-heated block)

°C

320

≥ 360

Solderability

Dielectric loss factor (bending point)

(°C) (tan δ)

≥ 185

Heat shock at 220 °C (no cracks in varnish coat after winding)

mandrel diameter: 1.120 mm

1 x d /10 % pre-elongation

Index	(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Temperature index (TI)	The temperature index is a dimensionless value and represents the long term thermal resistance or the admissible ageing temperature of the enamelled magnet wire in °C for an extrapolated life span of 20,000 h. The temperature index does not necessarily correspond to the thermal class.

Thermal class	Enamelled magnet wire according to IEC 60317-.. or DIN EN 60317-... are to be rated as Class X, if (a) their long term thermal performance demonstrably proves an extrapolated life span of 20,000 h at an ageing temperature of min. X °C (tests preferably to be made on enamelled magnet wires with a nominal diameter of 1.00 mm Grade 2) and (b) the heat shock resistance complies with temperatures of 25 or 20°C above the rated thermal class.

Electrical

Property

Unit of measure

Set value

Actual value

Dielectric strength RT

≥ 2.4 (twist)

≥ 3 (cylinder)

High voltage discontiniuties 750V

≤ 10 on 30 m

≤ 7 on 100 m

Electrical conductivity

MS/m

58 - 59

≥ 58.5

Dielectric strength RT

≥ 2.4 (twist)

≥ 3 (cylinder)

Electrical conductivity

MS/m

58 - 59

≥ 58.5

High voltage discontiniuties 750V

≤ 10 on 30 m

≤ 7 on 100 m

Index	(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Temperature index (TI)	The temperature index is a dimensionless value and represents the long term thermal resistance or the admissible ageing temperature of the enamelled magnet wire in °C for an extrapolated life span of 20,000 h. The temperature index does not necessarily correspond to the thermal class.

Thermal class	Enamelled magnet wire according to IEC 60317-.. or DIN EN 60317-... are to be rated as Class X, if (a) their long term thermal performance demonstrably proves an extrapolated life span of 20,000 h at an ageing temperature of min. X °C (tests preferably to be made on enamelled magnet wires with a nominal diameter of 1.00 mm Grade 2) and (b) the heat shock resistance complies with temperatures of 25 or 20°C above the rated thermal class.

Chemical

Property

Set value

Actual value

Pencil hardness (storage in standard solvent ½ h / 60 °C)

min. H

3H - 5H

Pencil hardness (storage in alcohol ½ h / 60 °C)

min. H

3H - 5H

Resistance to commercial impregnants^(1)

yes

Resistance to commercial refrigerants^(1)

yes

Resistance to dry transformer oils^(1)

yes

Pencil hardness (storage in standard solvent ½ h / 60 °C)

min. H

3H - 5H

Pencil hardness (storage in alcohol ½ h / 60 °C)

min. H

3H - 5H

Resistance to commercial refrigerants^(1)

yes

Resistance to dry transformer oils^(1)

yes

Resistance to hydraulic oils^(1)

yes

Resistance to hydraulic oils^(1)

yes

Resistance to commercial impregnants^(1)

yes

Index	(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Temperature index (TI)	The temperature index is a dimensionless value and represents the long term thermal resistance or the admissible ageing temperature of the enamelled magnet wire in °C for an extrapolated life span of 20,000 h. The temperature index does not necessarily correspond to the thermal class.

Thermal class	Enamelled magnet wire according to IEC 60317-.. or DIN EN 60317-... are to be rated as Class X, if (a) their long term thermal performance demonstrably proves an extrapolated life span of 20,000 h at an ageing temperature of min. X °C (tests preferably to be made on enamelled magnet wires with a nominal diameter of 1.00 mm Grade 2) and (b) the heat shock resistance complies with temperatures of 25 or 20°C above the rated thermal class.