Winding wire SHTherm® 210 Alu

  • Enamelled al.wire
  • Insulated with theic-mod. polyesterimide and amid-imid topcoat
  • Class 200

SHTherm® 210 AL is a highly thermo-resistant enamelled aluminium wire of heat performance class N with a wide range of good and very good quality features. As it is a dual-coat wire its insulation film consists of two different coatings on top of one another. These ensure: a very good permanent thermal and overload resistance, excellent esistance to chemical attacks e.g. by alkalines, washing and cleaning agents, impregnating varnishes and resins, sealing compounds, thinners, solvents and refrigerants as well as their vapours, an excellent mechanical abrasion resistance.

On demand the system can be offered with an additional layer of selflubricating enamel thus giving enhanced properties for winding operations.

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Application

Control gears, drives for household equipment, electric motor drives, pump drives, refrigerators, transformers

Standards

IEC /DIN EN 60317-25
NEMA MW 35-A / 73-A
UL approved

Delivery forms

Grade 1: 1.250 - 4.000 mm
Grade 2: 1.250 - 4.000 mm
< 1.250 mm on request
> 4.000 mm on request

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Technical data

Typical properties of enamelled round aluminium wire 0.600 m, with insulation film grade 1

Mechanical
Property Unit of measure Set value  Actual value 
Outer diameter with varnish  mm  min. 0.627 - max. 0.649 as set value
Bare wire diameter  mm  0.594-0.606 as set value
Elongation and adhesion    3 x d 2 x d
Scrape resistance  N  ≥ 2,2 ≥ 3.5
Pencil hardness of varnish    H 4H - 5H
Elongation at break  %  ≥ 12 ≥ 20
Coefficient of friction  µ  / ≤ 0.140
Bare wire diameter  mm  0.594-0.606 as set value
Elongation and adhesion    3 x d 2 x d
Elongation at break  %  ≥ 12 ≥ 20
Outer diameter with varnish  mm  min. 0.627 - max. 0.649 as set value
Scrape resistance  N  ≥ 2,2 ≥ 3.5
Pencil hardness of varnish    H 4H - 5H
Coefficient of friction  µ  / ≤ 0.140

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.
Thermal
Property Unit of measure Set value  Actual value 
Temperature index  °C  200 207
Cut through temperature (pre-heated block)  °C  / /
Dielectric loss factor (bending point)  (°C) (tan δ)  / ≥ 185
Heat shock at 220 °C (no cracks in varnish coat after winding)    3 x d 3 x d
Solderability    no no
Temperature index  °C  200 207
Cut through temperature (pre-heated block)  °C  / /
Solderability    no no
Dielectric loss factor (bending point)  (°C) (tan δ)  / ≥ 185
Heat shock at 220 °C (no cracks in varnish coat after winding)    3 x d 3 x d

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.
Electrical
Property Unit of measure Set value  Actual value 
Dielectric strength RT  kV  ≥ 2.6 (twist) ≥ 3 (cylinder)
High voltage discontiniuties 1000V    ≤ 25 on 30 m ≤ 7 on 100 m
Electrical conductivity  MS/m  35.5 - 36.2 ≥ 35.85
Dielectric strength RT  kV  ≥ 2.6 (twist) ≥ 3 (cylinder)
Electrical conductivity  MS/m  35.5 - 36.2 ≥ 35.85
High voltage discontiniuties 1000V    ≤ 25 on 30 m ≤ 7 on 100 m

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.
Chemical
Property Set value  Actual value 
Pencil hardness (storage in standard solvent ½ h / 60 °C)  min. H 3H - 5H
Pencil hardness (storage in alcohol ½ h / 60 °C)  min. H 3H - 5H
Resistance to commercial impregnants^(1)  / yes
Resistance to commercial refrigerants^(1)  / yes
Resistance to dry transformer oils^(1)  / yes
Pencil hardness (storage in standard solvent ½ h / 60 °C)  min. H 3H - 5H
Pencil hardness (storage in alcohol ½ h / 60 °C)  min. H 3H - 5H
Resistance to commercial refrigerants^(1)  / yes
Resistance to dry transformer oils^(1)  / yes
Resistance to hydraulic oils^(1)  / yes
Resistance to hydraulic oils^(1)  / yes
Resistance to commercial impregnants^(1)  / yes

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.