Winding wire SHSold® V180

  • Solderable enamelled round cu.wire
  • Insulated with polyurethane
  • Class 180

SHSold®V180 is an enamelled copper wire of thermal performance class H and allows quick and direct soldering. The most outstanding characteristics of the wire is the possibilty of efficient and safe contacting of the wire ends by quick and exact soldering at solder bath temperatures from 390 °C upwards without prior mechanical removal of the insulation film. This type of enamelled copper wires fulfills the technical requirements of modern winding techniques and can be well impregnated and cast with compounds in accordance with the manufacturer's instructions. The excellent thermal resistance characteristics offer protection when wire-wound coils have to be compound cast and when subject to short-time overloads. The chemical resistance to aggressive liquid and gaseous mediums is limited, and therefore we recommend that you carry out compatibility tests before using this enamelled copper wire. SHSold® V180 can be easily welded and mechanically connected. Sophisticated process technology and process setting ensure easy mouldability, good elongation plus constant and good insulation characteristics of these wires.

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Application

Contactors, magnetic coils, relays, small motors, transformers, inverters.

Standards

IEC / DIN EN 60317-51
NEMA MW 82-C
UL File No. E75926(M)

Delivery forms

Grade 1: 0.050 - 1.600 mm (> 1.600 mm on rquest)
Grade 2: on request

Technical data

Typical properties of enamelled round copper wore 0.500 mm, with insulation film grade 1

Mechanical
Property Unit of measure Set value  Actual value 
Outer diameter with varnish  mm  min. 0.524 - max. 0.544 as set value
Bare wire diameter  mm  0.495-0.505 as set value
Elongation and adhesion    mandrel diameter: 0.500 mm 1 x d /10 % pre-elongation
Scrape resistance  ≥ 3.100 ≥ 6
Pencil hardness of varnish    H 2H - 3H
Elongation at break  ≥ 28 ≥ 37
Coefficient of friction  µ  / ≤ 0.140
Bare wire diameter  mm  0.495-0.505 as set value
Elongation and adhesion    mandrel diameter: 0.500 mm 1 x d /10 % pre-elongation
Elongation at break  ≥ 28 ≥ 37
Outer diameter with varnish  mm  min. 0.524 - max. 0.544 as set value
Scrape resistance  ≥ 3.100 ≥ 6
Pencil hardness of varnish    H 2H - 3H
Coefficient of friction  µ  / ≤ 0.140

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Thermal
Property Unit of measure Set value  Istwert (typ.) 
Temperature index  °C  180 185
Cut through temperature (pre-heated block)  °C  230 ≥ 230
Dielectric loss factor (bending point)  (°C) (tan δ)  / ≥ 140
Heat shock at 200 °C    mandrel diameter: 1.120 mm 1 x d /10 % pre-elongation
Solderability at 390 °C  ≤ 4 ≤ 2.5
Temperature index  °C  180 185
Heat shock at 200 °C    mandrel diameter: 1.120 mm 1 x d /10 % pre-elongation
Solderability at 390 °C  ≤ 4 ≤ 2.5
Cut through temperature (pre-heated block)  °C  230 ≥ 230
Dielectric loss factor (bending point)  (°C) (tan δ)  / ≥ 140

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Electrical
Property Unit of measure Set value  Actual value 
Dielectric strength RT  kV  ≥ 2.4 (twist) ≥ 3 (cylinder)
High voltage discontiniuties 750V    ≤ 10 on 30 m ≤ 7 on 100 m
Electrical conductivity  MS/m  58 - 59 ≥ 58.5
Dielectric strength RT  kV  ≥ 2.4 (twist) ≥ 3 (cylinder)
Electrical conductivity  MS/m  58 - 59 ≥ 58.5
High voltage discontiniuties 750V    ≤ 10 on 30 m ≤ 7 on 100 m

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.

Chemical
Property Set value  Actual value 
Pencil hardness (storage in standard solvent ½ h / 60 °C)  min. H 2H - 3H
Pencil hardness (storage in alcohol ½ h / 60 °C)  min. H H
Resistance to commercial impregnants^(1)  / yes
Resistance to commercial refrigerants^(1)  / no
Resistance to dry transformer oils^(1)  / not recommended
Pencil hardness (storage in standard solvent ½ h / 60 °C)  min. H 2H - 3H
Pencil hardness (storage in alcohol ½ h / 60 °C)  min. H H
Resistance to commercial refrigerants^(1)  / no
Resistance to dry transformer oils^(1)  / not recommended
Resistance to hydraulic oils^(1)  / no
Resistance to hydraulic oils^(1)  / no
Resistance to commercial impregnants^(1)  / yes

(1) Due to the variety of individual applications we cannot make any generally binding commitments regarding the compatibility. We recommend testing compatibility with the materials being used.